F103A – Traveling Column Boring, Surfacing & Line Boring Machine

Rottler F103A Traveling Column Boring, Surfacing & Line Boring Machine

General Details

The F103A is designed for machining smaller engine blocks used in ‘On Highway’ applications such as trucks and buses. At the same time it is a large machine capable of machining mid range size blocks up to the size of a CAT 3508 and 3412, Komatsu 170 V12, MTU 2000 V16, Cummins K38, Detroit 60, Mercedes 400 V12, etc.

All F100A machines employ an entire array of features which help maximize the productivity capabilities of the machines. Quick tooling changeover maximizes the versatility and flexibility of the machine, allowing boring and surfacing in one setup. All F100A Series machines have the capability of Boring, Surfacing, Line Boring, and Universal Machining. Traveling column and spindle movements operated by precision ball screws and AC servo motors. Optional Automatic cycle software and production tooling allow complete block banks to be machined without operator attendance, once the job is set up and the “cycle start” button is pressed, the operator is free to “walk away” and do other work while the F100A completes a block bank or main line bore unattended!

MACHINE OPERATIONS
  • Automatic Tool Changer
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Multi Purpose (Custom Parts)
  • Multi Purpose CNC (Custom Parts)
  • Thrust Cutting
APPLICABLE INDUSTRIES
  • Earth Moving
  • Gas Compression Engine
  • Heavy Duty
  • Large Engine
  • Locomotive Engine
  • Marine Workboat
  • Oil & Gas
  • Power Generation
  • Remanufacturing

FEATURES

  • Productivity – Up to 75% time savings over traditional machines
  • Control – Touch Screen Controls located on one panel for ease of operation
  • Automation – Automatically machines precise dimensions
  • Flexibility – Block boring and surfacing, head surfacing, line boring and general CNC machining.
  • Versatility – Change cutterheads from surfacing to boring and back in 15 seconds.
  • Heavy Duty – Rottler rugged machine tool quality for accurate and long life. Heat treated mehanite cast iron castings.
  • Large Diameter Spindle – All F100A machines incorporate the use of a large diameter hard chromed spindle, utilizing high precision angular contact bearings and automatic lubrication.
  • Machine ways are induction hardened and coated with turcite low friction material and supplied with air pressure to reduce friction and give long service life.
  • Anti-friction Ball Screws and AC Servo motors provide precise machine positioning and rapid feed rates.
  • Air power draw bar allows cutterheads to be changed in second, increasing productivity and reducing operator fatigue. The machine can be changed from boring to surfacing in less than 15 seconds.
  • Automated workhead tilting system for surfacing provides “back clearance” for superior surface finish.
  • Increased clearance from spindle to centerline to the machine’s column allow large castings to be set up and machined.

CONTROL

Conversational programming system easy to learn and operate. The use of Windows style icons and graphical displays makes programs easier to understand, the old fashioned abstract G&M code programming has been replaced with easy to understand conversational icons and menus. The use of Windows information allows easy handling – everyone knows about file saving and copying to external laptops and desktop computers. Programs can be emailed worldwide via the Internet and transferred by simple USB flash memory drives.

Rottler CAD/CAM (Computer Aided Design and Manufacturing) – While the operator is developing a program on the machine, laptop or desktop, the software is calculating things like tool paths in the background. The software is able to convert a drawing into a complex CNC program and run the machine with very little operator involvement.

Standard Equipment
  • CNC (Computer Numerical Control) Machine using Windows Operating System and Industrial PC with Intel Processor. Precision Programming and Control  thru a 15″ (400mm) Computerized Touch Screen.
  • Software options available for Programmable & Automated Cycles such as Boring, Surfacing, Lower Sleeve Offset Boring, Water Hole Repairs, Main & Cam Line Boring, General CNC Machine Work
  • Spindle Rotation by AC Servo Motor – Infinitely Variable 0-5000 RPM – 10HP (7.5kW)
  • USB flash drive for file transfer to and from computer
  • Machine/Computer can operate in either inch or metric system
  • 3 Axis movement by Precision Ball Screws & AC Servo Motors – Infinitely Variable
  • Horizontal Movement (X Axis) – Left and Right Direction – 80″ (2000mm)
  • Horizontal Movement (Y Axis) – In and Out Direction – 16″ (406mm)
  • Vertical Movement (Z Axis) – Up and Down – 29″ (736mm)
  • Vertical, Horizontal and Spindle Load Monitoring for Fast Overload Shut Down
  • Precision Position Display in .0001″ (.002mm) Resolution.
  • Electronic Handwheel for manual movement – per click: Coarse Mode .01″(.25mm) Medium Mode .001″(.01mm) Fine Mode .0001″(.002mm)
  • Infinitely Variable Feedrates adjustable by handwheel during automatic cycles
  • High Performance Spindle Rotation AC Brushless Servo Motor and Drive System
  • Hard Chromed Precision Spindle with High Speed Angular Contact Bearings
  • Fast Rapid and Jog Speeds for Reduced Cycle Time
  • Automatic Workhead Tilt System for Back Clearance during Surfacing
  • Air Assisted Quick Change Cutterhead Draw Bar System
  • One Piece Heat Treated Mehanite Cast Iron Machine Castings
  • Air Pressurized Column for Less Friction and Accurate Positioning
  • Turcite Coated Slideways for Low Friction and Extended  Life
  • Automatic Central Lubrication System monitored by controller
  • Halogen Work Light (mounted)
  • Chip Guard with Adjustable Pivot Arm
  • Operation, Programming and Spare Parts Manual – Digital
Specifications
F103A Machine Specifications

American

Metric

Control

CNC Touch Screen

Touch Screen

15″

381mm

Machine Weight

14000 lbs

6360 kg

Machine Height

137″

3480mm

Table – Size

33″ x 83″

850 x 2100mm

Table – T Slots

3

Travel – Horizontal (X Axis)

80″

2000mm

Travel – In/Out (Y Axis)

16″

406mm

Travel – Vertical (Z Axis)

29″

736mm

Travel – Spindle Nose to Table

50.1″ – “

1273 – mm

Travel – Spindle Center to Column

25.5″

648mm

Spindle – Rotation Speed

0 to 1000 RPM

Spindle – Motor

17 HP

12.75 Kw

Cylinder Bore Range (with Optional Cutterheads)

.75″ – 20″

19 – 508mm

Line Bore Range (with Optional Cutterheads)

1.9″ – 8.5″

48.5 – 216mm

Surfacing Cutterhead Diameters

10″, 14″, 18″ & 22″

250, 360, 460 & 570mm

Dimensions – Machine

84D x 117W x 137″ H

2134D x 2972W x 3480mm H

Dimensions – Floor Space Requirements

96D x 178W

2438D x 4521W

Dimensions – Shipping

84D x 117W x 89″ H

2134D x 2972W x 2261mm H

Electrical Requirements

208-240V, 60A, 50Hz, 60Ph3

Air Requirements

1 cfm @ 90 psi

28 l/min @ 6 bar

Paint Color Code

RAL9002 (Grey White)

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