F109AH – Multi Purpose CNC Machining Center including HSK80A Spindle Taper

Rottler F109AH Multi Purpose CNC Machining Center including HSK80A Spindle Taper.

SKU: F109AH-R Categories: LARGE ENGINE MULTI PURPOSE CNC BORING MILLS- F100 SERIES, Rottler

General Details

All F100 machines employ an array of features which help maximize the productivity capabilities of the machines. Quick tooling change-over maximizes the versatility and flexibility of the machine, allowing boring and surfacing in one set-up. F100 Series machines have the capability of Boring, Surfacing, Line Boring, and Universal Machining. Traveling column and spindle movements are operated by precision ball screws and AC servo motors. Optional Automatic cycle software and production tooling allow complete block banks to be machined without operator attendance, once the job is set up and the “cycle start” button is pressed, the operator is free to “walk away” and do other work while the F100 completes a block bank or main line bore unattended!

MACHINE OPERATIONS

Automatic Tool Changer
Block Surfacing
Blue Print Boring
Boring & Sleeving
Circular Interpolation
Connecting Rod Boring
Cylinder Boring
Cylinder Head Resurfacing
Lifter Boring
Line Boring
Thrust Cutting

APPLICABLE INDUSTRIES

Earth Moving
Gas Compression Engine
Large Engine
Locomotive Engine
Marine Workboat
Oil & Gas
Power Generation
Remanufacturing

FEATURES

F100 machines incorporate the use of a large diameter hard chromed spindle, utilizing high precision angular contact bearings and automatic lubrication.
Machine ways are induction hardened and coated with turcite low friction material and supplied with air pressure to reduce friction and give long service life.
Anti friction ball screws and AC Servo motors provide precise machine positioning and rapid feed rates.
Air power drawbar allows cutterheads to be changed in seconds increasing productivity and reducing operator fatigue – the machine can be changed from boring to surfacing in less than 15 seconds!
Automated workhead tilting system for surfacing provides “back clearance” for superior surface finish. Increased clearance from spindle centerline to the machine’s column allow large castings to be set up and machined.

CONTROL

Rottler utilizes the latest computer technology to make automation easy to learn, versatile to operate and upgradeable for future software. Windows operating system and touch screen control make a simple operator interface. Touch screen control allows ONLY the buttons and information required for each operation to be displayed, “hiding” the complex computer functions in the background. Operators are able to learn advanced machining functions in just a few days.

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Standard Equipment

CNC (Computer Numerical Control) Machine Using Windows Operating System and Industrial PC with Intel Processor.
Programming and Control Thru A 15″ (400mm) Computerized Touch Screen.
Precision Position Display in .0001″ (.002mm) Resolution
Software Options Available for Programmable & Automated Cycles Such as Boring, Surfacing, Lower Sleeve Offset Boring, Water Hole Repairs, Main & Cam Line Boring, General CNC Machine Work
USB Flash Drive for File Transfer to and From Computer
Internet connection to the machine computer must be provided for training support and service.
Machine/Computer Can Operate In Either Inch Or Metric System
High Torque Servo Spindle Motor – Continuous 1925 in.lbs – 220NM. Peak 5775 in.lbs – 652NM
Spindle Rotation Speed – Infinitely Variable 0-1000RPM
Hard Chromed Precision Spindle Diameter 6″ (150mm) with High Speed Angular Contact Bearings
SPINDLE TAPER – HSK80A QUICK CHANGE allows Automatic Tool Changing System
DIRECT DRIVE 3 Axis Movement by Precision Ball Screws & AC Servo Motors – Infinitely Variable
Horizontal Movement (X Axis) – Left and Right Direction – 248″ (6300mm)
Horizontal Movement (Y Axis) – In and Out Direction – 24″ (610mm)
Vertical Movement (Z Axis) – Up and Down – 36″ (915mm)
Vertical, Horizontal and Spindle Load Monitoring for Fast Overload Shut Down
Electronic Hand Wheel for Manual Movement – Per Click: Coarse Mode .01″ (.25mm) Medium Mode .001″ (.01mm) Fine Mode .0001″ (.002mm)
Infinitely Variable Feedrates Adjustable by Hand Wheel During Automatic Cycles
Fast Rapid and Jog Speeds for Reduced Cycle Time
Automatic Work Head Tilt System for Back Clearance During Surfacing
Air Assisted Quick Change Cutterhead Draw Bar System
Heat Treated Mehanite Cast Iron Machine Castings
Air Pressurized Column for Less Friction and Accurate Positioning
Turcite Coated Slideways for Low Friction and Extended Life
Automatic Central Lubrication System Monitored by Computer
Chip Guard vetically adjustable with 2 LED work lights
Operation, Programming and Spare Parts Manual – Digital
Paint Color Code: RAL9002 (Grey White)

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Specifications

F109AH Machine Specifications	American	Metric
Control	Automatic
Touch Screen	15″	381mm
Machine Weight	50000 lbs	22500 kg
Table – Size	67.5″ x 240″	1700 x 6100mm
Table – T Slots	4
Travel – Horizontal (X Axis)	248″	6300mm
Travel – In/Out (Y Axis)	24″	600mm
Travel – Vertical (Z Axis)	36″	915mm
Travel – Spindle Nose to Table	67.58″ – “	1716 – mm
Travel – Spindle Center to Column	43.5″	1100mm
Spindle – Rotation Speed	0 to 1000 RPM
Spindle – Motor	17 HP	12.75 Kw
Cylinder Bore Range (with Optional Cutterheads)	.75″ – 20″	19 – 500mm
Line Bore Range (with Optional Cutterheads)	2″ – 12″	50 – 300mm
Surfacing Cutterhead Diameters	10″, 15″, 18″ & 22″	250, 340, 460 & 575mm
Dimensions – Floor Space Requirements	130D x 362W	3300D x 9200W
Electrical Requirements	220V, 60A, 50/60Hz, 3Ph
Air Requirements	cfm @ 100 psi	l/min @ 6 bar
Paint Color Code	RAL9002 (Grey White)