F109AH – Multi Purpose CNC Machining Center including HSK80A Spindle Taper

Rottler F109AH Multi Purpose CNC Machining Center including HSK80A Spindle Taper.

General Details

All F100 machines employ an array of features which help maximize the productivity capabilities of the machines. Quick tooling change-over maximizes the versatility and flexibility of the machine, allowing boring and surfacing in one set-up. F100 Series machines have the capability of Boring, Surfacing, Line Boring, and Universal Machining. Traveling column and spindle movements are operated by precision ball screws and AC servo motors. Optional Automatic cycle software and production tooling allow complete block banks to be machined without operator attendance, once the job is set up and the “cycle start” button is pressed, the operator is free to “walk away” and do other work while the F100 completes a block bank or main line bore unattended!

MACHINE OPERATIONS
  • Automatic Tool Changer
  • Block Surfacing
  • Blue Print Boring
  • Boring & Sleeving
  • Circular Interpolation
  • Connecting Rod Boring
  • Cylinder Boring
  • Cylinder Head Resurfacing
  • Lifter Boring
  • Line Boring
  • Thrust Cutting
APPLICABLE INDUSTRIES
  • Earth Moving
  • Gas Compression Engine
  • Large Engine
  • Locomotive Engine
  • Marine Workboat
  • Oil & Gas
  • Power Generation
  • Remanufacturing

FEATURES

  • F100 machines incorporate the use of a large diameter hard chromed spindle, utilizing high precision angular contact bearings and automatic lubrication.
  • Machine ways are induction hardened and coated with turcite low friction material and supplied with air pressure to reduce friction and give long service life.
  • Anti friction ball screws and AC Servo motors provide precise machine positioning and rapid feed rates.
  • Air power drawbar allows cutterheads to be changed in seconds increasing productivity and reducing operator fatigue – the machine can be changed from boring to surfacing in less than 15 seconds!
  • Automated workhead tilting system for surfacing provides “back clearance” for superior surface finish. Increased clearance from spindle centerline to the machine’s column allow large castings to be set up and machined.

CONTROL

Rottler utilizes the latest computer technology to make automation easy to learn, versatile to operate and upgradeable for future software. Windows operating system and touch screen control make a simple operator interface. Touch screen control allows ONLY the buttons and information required for each operation to be displayed, “hiding” the complex computer functions in the background. Operators are able to learn advanced machining functions in just a few days.

Standard Equipment
  • CNC (Computer Numerical Control) Machine Using Windows Operating System and Industrial PC with Intel Processor.
  • Programming and Control¬† Thru A 15″ (400mm) Computerized Touch Screen.
  • Precision Position Display in .0001″ (.002mm) Resolution
  • Software Options Available for Programmable & Automated Cycles Such as Boring, Surfacing, Lower Sleeve Offset Boring, Water Hole Repairs, Main & Cam Line Boring, General CNC Machine Work
  • USB Flash Drive for File Transfer to and From Computer
  • Internet connection to the machine computer must be provided for training support and service.
  • Machine/Computer Can Operate In Either Inch Or Metric System
  • High Torque Servo Spindle Motor – Continuous 1925 in.lbs – 220NM. Peak 5775 in.lbs – 652NM
  • Spindle Rotation Speed – Infinitely Variable 0-1000RPM
  • Hard Chromed Precision Spindle Diameter 6″ (150mm) with High Speed Angular Contact Bearings
  • SPINDLE TAPER – HSK80A QUICK CHANGE allows Automatic Tool Changing System
  • DIRECT DRIVE 3 Axis Movement by Precision Ball Screws & AC Servo Motors – Infinitely Variable
  • Horizontal Movement (X Axis) – Left and Right Direction – 248″ (6300mm)
  • Horizontal Movement (Y Axis) – In and Out Direction – 24″ (610mm)
  • Vertical Movement (Z Axis) – Up and Down – 36″ (915mm)
  • Vertical, Horizontal and Spindle Load Monitoring for Fast Overload Shut Down
  • Electronic Hand Wheel for Manual Movement – Per Click: Coarse Mode .01″ (.25mm) Medium Mode .001″ (.01mm) Fine Mode .0001″ (.002mm)
  • Infinitely Variable Feedrates Adjustable by Hand Wheel During Automatic Cycles
  • Fast Rapid and Jog Speeds for Reduced Cycle Time
  • Automatic Work Head Tilt System for Back Clearance During Surfacing
  • Air Assisted Quick Change Cutterhead Draw Bar System
  • Heat Treated Mehanite Cast Iron Machine Castings
  • Air Pressurized Column for Less Friction and Accurate Positioning
  • Turcite Coated Slideways for Low Friction and Extended¬† Life
  • Automatic Central Lubrication System Monitored by Computer
  • Chip Guard vetically adjustable with 2 LED work lights
  • Operation, Programming and Spare Parts Manual – Digital
  • Paint Color Code: RAL9002 (Grey White)
Specifications
F109AH Machine Specifications

American

Metric

Control

Automatic

Touch Screen

15″

381mm

Machine Weight

50000 lbs

22500 kg

Table – Size

67.5″ x 240″

1700 x 6100mm

Table – T Slots

4

Travel – Horizontal (X Axis)

248″

6300mm

Travel – In/Out (Y Axis)

24″

600mm

Travel – Vertical (Z Axis)

36″

915mm

Travel – Spindle Nose to Table

67.58″ – “

1716 – mm

Travel – Spindle Center to Column

43.5″

1100mm

Spindle – Rotation Speed

0 to 1000 RPM

Spindle – Motor

17 HP

12.75 Kw

Cylinder Bore Range (with Optional Cutterheads)

.75″ – 20″

19 – 500mm

Line Bore Range (with Optional Cutterheads)

2″ – 12″

50 – 300mm

Surfacing Cutterhead Diameters

10″, 15″, 18″ & 22″

250, 340, 460 & 575mm

Dimensions – Floor Space Requirements

130D x 362W

3300D x 9200W

Electrical Requirements

220V, 60A, 50/60Hz, 3Ph

Air Requirements

cfm @ 100 psi

l/min @ 6 bar

Paint Color Code

RAL9002 (Grey White)

Information Enquiry

Information Enquiry: ROTTLER-F109AH


Your Name (required)

Your Email (required)

Your Company (required)

Your Telephone Number

Subject

Your Message

Security check:

 

Product Video